Dust Collector

The air box pulse bag filter integrates the essence of similar products at home and abroad, effectively improves the dust removal efficiency and operational reliability, prolongs the service life of the filter bag, and reduces the labor intensity of the operator. Foundry, metallurgy, machinery, electric power, building materials, mining, cement, chemical industry and other industries have become a good help for enterprises to protect the environment. According to the use, it can be divided into ordinary type and special explosion-proof type for coal mill.

Request a Quote 24-hour free hotline

Performance characteristics

1. Adapt to high concentration dust removal. If the dust concentration of the gas in the grinding system is as high as 1000g/Nm3, the equipment can be directly processed without setting up equipment such as a cyclone dust collector.
2. The off-line ash cleaning technology is used to clean the ash by sub-chamber backflushing, which not only avoids the phenomenon of secondary flying and "re-adsorption" of dust generated by the online ash cleaning, but also does not affect the normal and continuous operation of the equipment operating conditions, and improves the cleaning effect. , prolong the service life of the filter bag.
3. The technology of "filter bag self-locking and sealing device" is adopted to improve the sealing between the equipment and the filter bag, and improve the dust removal efficiency.
4. The air box structure is adopted, thereby reducing the loss of local resistance and eliminating the inconvenience of installing filter bags.
5. The electromagnetic pulse valve adopts double diaphragm structure, which has the advantages of sensitive control, high efficiency and long life.
6. The filter bag is made of high-tech product - microporous film composite material, which can not only increase the filtration wind speed, reduce the running resistance, but also avoid the phenomenon that the dust sticks to the filter bag due to condensation and is not easy to remove, especially suitable for high temperature , High-humidity dust-containing gas dust removal, such as cement, electric power and other industries.

Working principle

1. Filtration principle: Dust-laden gas enters from the air inlet, and when passing through the ash hopper, part of the large particle dust in the gas is separated by inertial force and falls directly into the bottom of the ash hopper. The dust-laden gas enters the upper box after passing through the ash hopper, and then is discharged from the air outlet.
2. Cleaning principle: With the prolongation of filtration time, the dust layer on the filter bag continues to accumulate, and the resistance of the dust removal equipment continues to rise. When the resistance of the equipment rises to the set value, the cleaning setting starts to clean the dust. First, a sub-chamber lift valve is closed to cut off the filtered airflow, and then the solenoid valve is opened, and the compressed air rapidly expands in the upper box in a very short time, pouring into the filter bag, causing the bag to expand and deform to generate vibration, and in the reverse airflow Under the action of scouring, the dust attached to the surface of the filter bag is peeled off into the ash hopper. After the cleaning is completed, the electromagnetic pulse valve is closed, the poppet valve is opened, and the chamber returns to the filtering state. The cleaning of each chamber is carried out in sequence, and a cleaning cycle starts from the cleaning of the first chamber to the beginning of the next cleaning.
3. Dust collection: The dust intercepted by filtration and ash cleaning will fall into the ash hopper, and then be discharged centrally from the ash hopper mouth.

Specification

Model DMC32 DMC48 DMC64 DMC72 DMC88 DMC96
Filter area (m²) 24 38 51 57 70 76
Filter bag quantity (pcs) 32 48 64 72 88 96
Filter bag size (mm) Ø120x2000 Ø120x2000 Ø120x2000 Ø120x2000 Ø120x2000 Ø120x2000
Air volume (m³/h) 1500-2100 4320-8640 5760-11520 6480-12960 7920-15840 8640-17280
Temperature (Celsius) <120℃ <120℃ <120℃ <120℃ <120℃ <120℃
Device resistance (Pa) ≤1200 ≤1200 ≤1200 ≤1200 ≤1200 ≤1200
Dust collector efficiency (%) 99%-99.5% 99%-99.5% 99%-99.5% 99%-99.5% 99%-99.5% 99%-99.5%
Pulse pressure (m/min) 1.2-2.0 1.2-2.0 1.2-2.0 1.2-2.0 1.2-2.0 1.2-2.0
Air compressed volume (Mpa) 0.5-0.7 0.5-0.7 0.5-0.7 0.5-0.7 0.5-0.7 0.5-0.7
Filter wind velocity (m³/min) 0.1-0.3 0.1-0.3 0.1-0.3 0.1-0.3 0.1-0.3 0.1-0.3
Electromag net pulse
calve quantity (PCS)
4 6 8 9 11 12
Measurement (mm) 2000x1000x5100 2000x1400x5100 2000x1800x5100 2000x2000x5600 2300x2000x5600 2500x2000x5600
Discharge valve motor (Power) 0.75KW 0.75KW 0.75KW 0.75KW 0.75KW 0.75KW
Model DMC112 DMC120 DMC144 DMC160 DMC184
Filter area (m²) 88 95 114 75 145
Filter bag quantity (pcs) 112 120 144 160 184
Filter bag size (mm) Ø120x2000 Ø120x2000 Ø120x2000 Ø120x2000 Ø120x2000
Air volume (m³/h) 10080-20160 10080-21600 12960-25920 14400-28800 16560-33120
Temperature (Celsius) <120℃ <120℃ <120℃ <120℃ <120℃
Device resistance (Pa) ≤1200 ≤1200 ≤1200 ≤1200 ≤1200
Dust collector efficiency (%) 99%-99.5% 99%-99.5% 99%-99.5% 99%-99.5% 99%-99.5%
Pulse pressure (m/min) 2-4 2-4 2-4 2-4 2-4
Air compressed volume (Mpa) 0.5-0.7 0.5-0.7 0.5-0.7 0.5-0.7 0.5-0.7
Filter wind velocity (m³/min) 0.1-0.3 0.1-0.3 0.1-0.3 0.1-0.3 0.1-0.3
Electromag net pulse
calve quantity (PCS)
14 15 18 20 23
Measurement (mm) 2900x2000x5600 3100x2000x5600 3700x2000x5600 4100x2000x5600 4600x2100x5600
Discharge valve motor (Power) 0.75KW 0.75KW 0.75KW 0.75KW 0.75KW

All-round Service in ZENITH